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What's Needed for Industrial Applications
Most devices used in today's industrial environments are designed for use with the RS-422/485 interface. This means that many users employ RS-422/485 serial communication boards in their PCs, allowing the PCs to connect to an industrial RS-422 or RS-485 network and transmit data over distances up to 1.2 km. The RS-422/485 standards overcome the transmission distance limitation by using a differential signal for transmitting data and control signals. In addition to distance and multi-drop issues for industrial applications, other issues to pay attention to are isolation, housing, wiring, power supply, and over-surge protection.
 
RS-422 Differential Transmission

The RS-422 protocol greatly expands the practical possibilities of the serial bus. It provides a mechanism by which data can be transmitted over long distances (up to 4,000 feet or 1.2 km) and at very high speeds (up to 10 Mbps). This is accomplished by using differential technology that splits each signal into two separate wires in opposite voltage states, making this type of wiring configuration well suited for noisy environments.

 
Standard EIA RS-422A
Feature Full-duplex, Point to point
Mode of Operation Differential
Drivers per Line 1
Receivers per Line 10
Maximum Cable Length 4000 feet = 1.2 km
Maximum Data Rate 10 Mbps
 
RS-485 Multidrop Network
RS-485 is an updated version of RS-422 that is specifically designed to address the problem of communication between multiple devices on a single data line. It is a balanced transmission system with the ability to allow up to 32 devices to communicate using the same data line. This is achieved with tri-statable drivers that are usually controlled by a programmable handshake line to ensure that only one device acts as a driver at any given time.
 
Standard EIA RS-485
Feature Half-duplex, multi-drop
Mode of Operation Differential
Drivers per Line 32
Receivers per Line 32
Maximum Cable Length 4000 feet = 1.2 km
Maximum Data Rate 10 Mbps
 
Termination
Termination is used to match the impedance of the receive and transmission nodes. When impedance is mismatched, the transmitted signal is not completely absorbed by the load and a portion is reflected back into the transmission line. If the transmission line and load impedance are equal, these signal reflections are eliminated. The value of resistor needed to match the characteristic impedance is specified by the cable manufacturer, with a commonly used value of 120 ohms.
 
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