Industrial Ethernet in Manufacturing Automation

The Kelanis mining site, located in Central Kalimantan Province, Indonesia, close to the Barito River is one of the most important production sites for Adaro in Indonesia. Operations at the site include exploratory drilling, coal mining, stockpiling, and then transporting the coal along the river on barges. In order to achieve better control and higher security over their operation, Adaro initiated a project to install an industrial-grade, rugged IP CCTV system.

System Requirements

Field site devices must be able to operate without a fan in a high temperature, dust-filled, outdoor environment.
Since the site extends over a wide area, products must have a long MTBF and rugged design to reduce the amount of maintenance effort required.
A third party VMS is required since the new installation must be compatible with the existing CCTV system.

System Description

The existing system uses Axis cameras. However, the customer decided to use an industrial-grade IP CCTV solution for the new system to better meet environmental requirements. In addition, a third party VMS was used to ensure that Moxa's IP cameras and the original Axis IP cameras can connect to the same system.

In order to create a centralized CCTV system, the VMS server is connected to the original server in the central control room, with IP cameras installed along the production perimeter and transportation route.

Business Benefits

Moxa’s IP cameras can function in an operating temperature range from -40 to 75°C without heater or cooling fan.
Compared to commercial IP cameras, the rugged and fanless design ensures a lower failure rate when used outdoors, and reduces maintenance costs.

System Diagram

Product Used

VPort 36-1MP-T

Rugged HD box type H.264 IP camera

Industrial-grade design with -40 to 75°C operating temperature, without heater or fan
HD resolution (1280 x 720)
IDNR/BLC/WDR technologies for superior image quality
Level 3 EMI / surge protection
IP68 housing for rain/dust protection
EN 50121-4 and NEMA TS2 compliant
Supports DynaStream™ for optimized network efficiency
5-year warranty and long MTBF

VP-CI701

IP68 outdoor housing

Protected for use in outdoor environments
De cast aluminum alloy construction
Clam shell housing style
Dual side screw-locking